One, Two, Three Times an Intern

Kylie Simpson, Summer Intern at EDAX

Kylie ‘at home’ in the Applications Lab.

This summer was my third working for the EDAX Applications Team. It has been an amazing opportunity to be directly involved with research, customer support, and software testing here in Mahwah. I was able to continue with the APEX™ software testing that I worked on last summer which I found incredibly interesting because I’ve been able to observe the software evolve to best meet customer needs and improve in overall performance. I also had the chance to attend the Microscopy and Microanalysis (M&M) show in Baltimore, MD. This was an incredible experience for an undergraduate student, like me, interested in Materials Science and Microscopy. I was able to connect with people in the field, attend talks on topics at the forefront of Microscopy research, and present a poster that I have been helping out with this summer here at EDAX.

The majority of my time this year has been focused on helping Dr. Jens Rafaelsen, the head of the Mahwah Applications Team, with the data collection and analysis for a paper on the effects of Variable Pressure on EDS. Although Variable Pressure is an incredibly useful tool for studying SEM samples that are susceptible to charging, the introduction of gas to the specimen chamber has implications that must be considered when collecting EDS spectra. Additional gas particles in the SEM chamber lead to a scattering of the electron beam, known as beam spread or beam skirting.

In order to study and quantify this phenomenon, we used a double insulated Faraday cup with a 10 µm aperture, pictured below, to measure the unscattered beam at different pressures and working distances. We also modeled this beam scattering using Monte Carlo simulations that consider the SEM geometry as well as the type of gas in the chamber, which vary based on the type of SEM. Based on our experimental and theoretical results, we determined that as much as 85% of the electron beam is scattered outside of the 10 µm diameter high pressures of 130 Pa. This is much more scattering than we had anticipated, based on previous papers on this subject, making these results incredibly important for anyone using variable pressure in the SEM.

Double insulated Faraday cup with a 10 µm aperture.

Unscattered Beam Percentage vs. Pressure: Theoretical

Unscattered Beam Percentage vs. Pressure: Experimental

Overall, I am very thankful for the opportunities that EDAX has given me this summer and in the past. As a member of the Applications Team, I was able to work alongside the Engineering, Software Development, Customer Support, and Sales teams in order to help provide customers with the best analysis tools for their needs. I also gained a deeper understanding of the research, data collection, and analysis processes for writing a paper to be published: a truly incredible experience for an undergraduate student. Above all, the plethora of knowledge and experience of those here at EDAX and their willingness to share this information with me and others has been the most valuable aspect of my time here.

Down Memory Lane

Sia Afshari, Global Marketing Manager, EDAX

For years I have been attending the Denver X-ray conference (DXC) and it is hard when it coincides with the Microscopy and Microanalysis Conference (M&M) as it has a few times in the past several years. It is just difficult for me to accept that the overlap is not avoidable!

My interests are twofold, marketing activities where my main responsibility lie, and technical sessions which still pique my curiosity and which are beneficial for future product development. In the past couple of years at M&M, it has been great to attend sessions devoted to the 50 year anniversaries of electron microscopy, technical evolution, and algorithms, where my colleagues have either been the subject of presentations or have given papers. I have had the fortune to meet and, in some cases, to reacquaint with some of the main contributors to the scientific advancement of electron microscopy.

Being at M&M, I have missed the final years of attendance at DXC of the “old-timers” who have retired. These are gentlemen, in the true meaning of the word, whom I have had the honor of knowing for over 30 years and who have been more than generous with their time with me. I recognize most of all their devotion and contribution in advancing x-ray analysis to where it is today. Their absence will be felt especially in the development of methodology and algorithm. As a friend, who was frustrated with the lack of availability of scientists with a deep knowledge in the field, recently put it, “these guys don’t grow on trees.”

Back at M&M this year, I listened to Frank Eggert talking about the “The P/B Method. About 50 Years a Hidden Champion”, and he brought back many memories. I recognized most of his referenced names, and the fact that they are no longer active in the industry! Looked around the room, I saw more people of the same hair color as mine (what is left). I thought about the XRF/XRD guys I used to know and who are also no longer around the industry. The old Pete Seeger song popped up in my mind with a new verse as; “where have all the algorithmic guys gone?”

When the Dust of M&M Settles, It’s Time to Take Stock….

Shawn Wallace, Applications Engineer, EDAX 

Shawn presents our 2nd Lunch & Learn session at M&M 2018.

For an applications engineer, M&M is our biggest and most stressful event. Back to back demos while making sure everything is perfect to truly show off the best you can offer, with presentations and poster thrown in for good measure. There is no real time to reflect during the show, so as the dust settles, I always like to reflect on the year past and the one coming (in our world it seems as though the year really begins and ends in August).

Over the past year, the EDAX EBSD world has seen major changes with the release of the Velocity™ detector. It was well received by our customers, which puts a smile on my face. Over the next year, you guys will have the system to play with and will really learn the power of it, showing that our hard work and time spent has really paid off. There is so much more in the works on the EBSD side that I wish I could tell you about. Stay tuned for that ride. It should be fun and exciting.

Velocity™ EBSD Camera

As for the EDS world, the release of the Elite T was a great group effort with many small changes behind the scenes making big differences to the product, with more to come.
That said, APEX™ still seems to steal the spotlight (sorry Matt!). With features being added quickly to each internal build, we see our customers’ needs being fulfilled one line of code at a time and in time, you will see them too.

EDAX webinar series.

While hardware and software are key, I think that it is just as important to reflect on all the interactions we have at the show with all our customers, partners and friends. It helps me understand what we did right (and wrong) on our journey in the last year. Between workshops, onsite training sessions, and shows, I see customers both at their work sites, seeing what they are working with, and out at a neutral site learning from their colleagues about what’s new in tech or new ways to answer interesting questions. This helps us all to understand your needs and wants, and where we as a community are going and growing.

With that in mind, I am turning this blog back over to you. Where do you see microanalytical technology going in the next year? What application areas do you see expanding? What is the best way for us to disseminate information to you, our users? (webinars, videos, blogs, workshops?) We invite you to Leave a Reply via the link below.

Building an EBSD Sample

Matt Nowell, EBSD Product Manager, EDAX

Father’s Day is this weekend, and I like to think my kids enjoy having a material scientist for a father. They have a go-to resource for math questions, science projects are full of fun and significant digits, and when they visit the office they get to look at bugs and Velcro with the SEM. I’m always up to take them to museums to see crystals and airplanes and other interesting things as we travel around. That’s one way we have tried to make learning interactive and engaging. Another activity we have recently tried is 3D printing. This has allowed us to find or create 3D digital models of things and then print them out at home. Here are some fun examples of our creations.
At home we are printing with plastics, but in the Material Science world there is a lot of interest and development in printing with metals as well. This 3D printing, or additive manufacturing, is rapidly developing as a new manufacturing approach for both prototyping and production in a range of industries including aerospace and medical implants. Instead of melting plastics with a heated nozzle, metal powders are melted together with lasers or electron beams to create these 3D shapes that cannot be easily fabricated by traditional approaches.

In these applications, it is important to have reliable and consistent properties and performance. To achieve this, the microstructure of the metals must be both characterized and understood. EBSD is an excellent tool for this requirement.

The microstructures that develop during 3D printing are very interesting. Here is an example from a Ni-based superalloy created using Selective Laser Melting (SLM). This image shows a combined Image Quality and Orientation (IQ + IPF) Map, with the orientations displayed relative to the sample normal direction. Rather than equiaxed grains with easily identifiable twin boundaries, as are common with many nickel superalloys, this image shows grains that are growing vertically in the structure. This helps indicate the direction of heat flow during the manufacturing process. Understanding the local conditions during melting and solidification helps determine the final grain structure.
In some materials, this heating and cooling will cause not only melting, but also phase transformations that also affect the microstructure. Ti-6Al-4V (or Ti64) is one of the most common Titanium alloys used in both aerospace and biomedical applications, and there has been a lot of work done developing additive manufacturing methods for this alloy. Here is an IQ + IPF map from a Ti64 alloy built for a medical implant device.
At high temperatures, this alloy transforms into a Body-Centered Cubic (or BCC) structure called the Beta phase. As the metal cools, it transforms into a Hexagonal Closed Pack (HCP) structure, called the Alpha phase. This HCP microstructure develops as packets of similarly oriented laths as seen above. However, not all the Beta phase transforms. Here is an IQ + Phase EBSD map, where the Alpha phase is red and the Beta phase is blue. Small grains of the Beta phase are retained from the higher temperature structure.
If we show the orientations of the Beta grains only, we see how the packets relate to the original Beta grains that were present at high temperatures.
The rate of cooling will also influence the final microstructure. In this example, pieces of Ti64 were heated and held above the Beta transition temperature. One sample was then cooled in air, and another was quenched in water. The resulting microstructures are shown below. The first is the air-cooled sample.
The second is the water-cooled sample.

Clearly there is a significant difference in the resulting structure based on the cooling rate alone. As I imagine the complex shapes built with additive manufacturing, understanding both the local heating and cooling conditions will be important for optimization of both the structure and the properties.

Seeing the World a Little Differently.

Jonathan McMenamin, Marketing Communications Specialist, EDAX

When I started at EDAX five years ago, I knew very little about materials analysis. My education was in Management Information Systems and Computer Science and my work experience came from spending eight years in the Sports Information department at Rowan University. Little by little, I have learned more about the various analysis techniques and feel comfortable enough to write this blog.

One of the first things that caught my eye at EDAX was a series of maps generated from Energy Dispersive Spectroscopy (EDS) and Electron Backscatter Diffraction (EBSD) analysis. The vibrant colors and patterns are very beautiful and almost look like art. Lately, I have noticed objects in everyday life that remind me of these maps.

This past July, my wife and I and our friend took a trip to Ireland. We visited Slieve League in county Donegal, one of the highest sea cliffs in Europe (1,998 feet from the highest point). We decided to hike up the cliffs for a bit and on our way up the rocky pathway on this rainy, foggy day, I came across a large rock that grabbed my attention. It was covered in a pattern that reminded me of an EBSD map showing grain boundaries. I quickly snapped a few photos (below) to show to our EBSD product manager, Matt Nowell when I returned.

Photos of a rock taken at Slieve League in Donegal, Ireland.

A few weeks later, I was at a restaurant in the St. Louis Lambert International Airport having dinner with a few of my coworkers following a successful Microscopy & Microanalysis (M&M) show. While we were waiting for the waitress to return with our food, I looked up at the light hanging over the table next to ours and noticed that it resembled an EBSD pattern. I found another example of a beautiful glass piece when I was decorating my Christmas tree with my wife a few weeks ago. My wife’s grandmother and aunt give her gorgeous hand-blown glass ornaments from Cape Cod every year. As I was hanging one on the tree, I took a photo and explained to her that it looked like the maps we produce at work.

Light in a restaurant at the St. Louis Lambert International airport. One of my family’s hand-blown glass Christmas ornaments.

Ever since I was little, I have had a fascination with the ocean and sharks in particular. One of my favorite species is the Rincodon typus, more commonly known as a whale shark. It is not only the largest living nonmammalian vertebrate, but the whale shark has a very particular pattern of pale yellow spots and stripes on its skin. When I was putting together the EDAX Interactive Periodic Table of Elements (http://www.edax.com/resources/interactive-periodic-table), I came across a map of nickel nanopillars on indium at 3 kV demonstrating low kV microanalysis, and I immediately though it resembled a whale shark.

Rincodon typus, commonly known as a whale shark. Low kV microanalysis: nickel nanopillars on indium at 3 kV.

My final example comes from one of my favorite television shows, The Curse of Oak Island on the History Channel. The show follows a group of men that are in search of treasure that is supposedly buried on a small island off the coast of Nova Scotia, Canada. Several theories exist as to what the treasure is exactly, ranging from Knights Templar hiding sacred religious relics to pirates burying gold and jewels. The group has uncovered many clues and they have found various interesting items including ancient coins, bones from the 1600s, and pieces of wood, ceramic, and paper. On an episode in the current season (season 5), the group discovered a rose-headed spike while metal detecting near the coast line. If I had watched this prior to working at EDAX, I probably wouldn’t have thought anything about it. However, now that I know much more about microanalysis, I immediately thought to myself that they should use EDS analysis to find out what elements the metal was comprised of, to possibly date it based on what materials were used during that period for creating spikes. As it turns out, that is exactly what they did. The team found out that the spike was comprised of 90% iron and 10% carbon with no traces of manganese or sulfur. This showed that it was pre-1840s when manganese was used in metal work and that it was smelted with charcoal before the use of fossil fuels in the 1700s. All pointing to the fact that people were on Oak Island hundreds of years ago.

Rose-headed spike.

The world of microanalysis is extremely interesting and present all around us, you just have to keep your eyes open to see where it pops up in your daily life.

How to Increase Your Materials Characterization Knowledge with EDAX

Sue Arnell, Marketing Communications Manager, EDAX

The EDAX Applications and Product Management teams have been very busy offering free ‘continuing education’ workshops in September and October – with a great global response from our partners and customers.

At the end of September, Applications Specialist Shawn Wallace and Electron Backscatter Diffraction (EBSD) Product Manager Matt Nowell joined 6 additional speakers at a ‘Short Lecture Workshop for EBSD’, sponsored by EDAX at the Center for Electron Microscopy and Analysis (CEMAS) at The Ohio State University. The participants attended sessions ranging from ‘EBSD Introduction and Optimization of Collection Parameters for Advanced Application’ to ‘The Dictionary Approach to EBSD: Advances in Highly-Deformed and Fine-Grained Materials’.

Feedback on this workshop included the following comments, “This was a great learning opportunity after working with my lab’s EDAX systems for a couple of months”; “I like the diversity in the public and the talks.  I was very pleased with the overall structure and outcome”; and “Great! Very helpful.”

Matt Nowell presents at the ‘Short Lecture Workshop for EBSD’ at CEMAS, OSU.

In mid-October, EBSD Applications Specialist, Dr. Rene de Kloe traveled to India for a series of workshops on EBSD at the Indian Institute of Science (Bangalore), the International Advanced Research Center (Hyderabad), and the Indian Institute of Technology (Mumbai). Topics discussed at the sessions included:

• Effects of measurement and processing parameters on EBSD
• The application of EBSD to routine material characterization
• Defining resolution in EBSD analysis
• Three Dimensional EBSD analysis – temporal and spatial
• Advanced data averaging tools for improved EDS and EBSD mapping – NPAR™
• Microstructural Imaging using an Electron Backscatter Diffraction Detector – PRIAS™
• Transmission EBSD from low to high resolution

Dr. René de Kloe presents at one of three recent workshops in India.

According to our National Sales Manager in India, Arjun Dalvi, “We conducted this seminar at different sites and I would like to share that the response from all our attendees was very good. They were all eager to get the training from Dr. René and to take part in very interactive Q and A sessions, in which many analysis issues were solved.”

Global Applications Manager Tara Nylese was at the Robert A. Pritzker Science Center in Chicago, IL last week to give a presentation on “Materials Characterization with Microscopy and Microanalysis” for the Illinois Institute of Technology. “In this lecture, we started with a basic introduction to electron microscopy, and then dived deeper into the fundamentals of X-ray microanalysis. We explored both the basics of X-ray excitation, and how to evaluate peaks in an X-ray spectrum. From there, we looked at applied examples such as composition variation in alloys, chemical mapping of components of pharmaceutical tablets, and some fascinating underlying elemental surprises in biological materials.”

Finally, today we have 50 participants at the Geological Museum in Cambridge, MA for a training workshop given by Dr. Jens Rafaelsen and sponsored by Harvard University on “Taking TEAM™ EDS Software to the Next Level” * Presentation topics include:

• Basic operation of the TEAM™ EDS Analysis package
• How to get the most out of TEAM™ EDS Analysis
• Advanced training
• Tips and Tricks using TEAM™ EDS Analysis

Dr. Jens Rafaelsen presents at the Harvard workshop.

Here at EDAX, we are keen to provide our customers, potential customers, and partners with opportunities to improve their knowledge and polish their skills using the techniques, which are central to the EDAX product portfolio.  Our EDS, EBSD, WDS and XRF experts enjoy helping with regular training sessions, webinars, and workshops. If you would like to be included, please check for upcoming webinarsworkshops, and training sessions at www.edax.com.

*A video of these workshop sessions will be available from EDAX in the coming weeks.

Thoughts from a Summer Intern

Kylie Simpson, Summer Intern 2017, EDAX

This summer at EDAX, I have had the opportunity not only to build upon the skills that I acquired here last summer and throughout my academic year, but also to acquire new skills enabling me to better understand energy dispersive spectroscopy (EDS), materials science, and applied physics. Having access to state-of-the-art microscopes, detectors, and literature has certainly played a large role in my take-away from this summer, but the most valuable aspect of my time at EDAX is the expertise of those around me. Working with the applications team provided me with the opportunity to work alongside the different groups, including the engineering, sales and marketing, and technical support groups, as well as with customers via demos, training courses, and webinars. Not to mention the plethora of knowledge within the applications team itself. The willingness of other EDAX employees not only to help me, but also to explain and teach me how to solve the problems I encountered was extremely helpful.

The major projects I worked on this summer were compiling a user manual for the EDAX APEX™ software, collecting data for a steel library, and tuning a PID system for the thermoelectric cooler used in EDAX detectors. Creating a user manual for APEX™ enabled me to fully understand the software and describe it in a clear and useful way for our customers. I used LaTeX™ software to compile the manual, which exposed me to a very powerful typesetting tool while optimizing the layout and accessibility of the manual. Because I was not involved in the design of APEX™, I was able to write the user manual from the perspective of a new user. As a student and a newer user of EDAX software, I have recognized how useful APEX™ is for beginners and hope that the user manual will help to complement its value.

The EDAX APEX™ User Manual.

Figure 1: The EDAX APEX™ User Manual.

The steel library project that I worked on was very interesting because I compiled data that will simplify and aid customers working with steel samples. I collected spectra for nearly 100 steel standards and compared the quant results to the known values to confirm the accuracy of the data. This data will soon be available for purchase by customers who would like to compare the spectra from unknown samples to those of known standards using the spectrum match feature.

Me using one of our scopes to collect data.

Figure 2: Me using one of our scopes to collect data.

Additionally, I was able to work with the engineering team to tune a PID system for the thermoelectric cooler inside all EDAX detectors. The module of each detector must reach a set point temperature in a set period of time and remain stable. By making small changes to the parameters and determining their impact, I ran tests over several weeks to optimize the cooling of the detector. These parameters will be used in future development of EDAX detectors, enabling them to work even more accurately.

Figure 3: The PID system I worked with and me.

Overall, my experience at EDAX has been very positive, providing me with the skills and knowledge to succeed and excel in both academics and my career.